Lead Intelligent battery energy storage system BESS container solution
Automotive Manufacturing

New Turnkey Battery Energy Storage Systems for Automotive Manufacturing

Battery Energy Storage Systems for Automotive Manufacturing
Battery Energy Storage Systems (BESS) for automotive manufacturing encompass various technologies like lithium-ion batteries, and solid-state batteries, each offering distinct advantages in energy density, efficiency, and application suitability. These systems are crucial for electric vehicles (EVs), providing the necessary power storage and management to enhance vehicle performance, safety, and sustainability. Integrating advanced technologies such as Cell to Pack (CTP) further optimizes battery performance by increasing energy density and reducing costs. LEAD is leading the way in creating highly automated manufacturing turnkey solutions for battery production, which not only boosts production efficiency and product quality but also reduces manufacturing costs, supporting the broader adoption of electric vehicles and the transition to sustainable energy solutions.
Lead Intelligent battery energy storage system BESS container solution

As the world’s leading lithium-ion battery intelligent manufacturing turnkey solution provider, LEAD offers comprehensive solutions for battery Module/Pack/CTP/Energy Storage Container intelligent production lines, and e-motor off-line testing. With years of expertise in intelligent equipment, we’ve partnered with TOP OEMs and battery manufacturers, solidifying our position as a key player in battery production solutions.

Leveraging self-developed core technology, we deliver end-to-end production line solutions for diverse battery Packs and e-drive off-line testing. Our services span factory modeling, simulation, special machine development, MES design, and intelligent warehousing, enabling rapid deployment and efficient production at customer sites. We are also the only provider worldwide that owns 100% independent intellectual property rights for the whole lithium-ion battery production line.

The overall Module/Pack/CTP/energy storage container production line we provide covers core processes such as cell stacking, group laser welding, coating/foaming, clustering, screwing, testing, etc.; the e-drive off-line testing is based on self-developed core software system to realize the core processes such as the automatic cooling cycle of the bench, test clamping and integrating the functional equipment, etc. Combined with the intelligent logistics system and MES system independently developed by LEAD, we further improve the level of production line intelligence and commit to building an intelligent factory for lithium-ion battery enterprises.

As the manufacturing process of battery Module/Pack/CTP/energy storage container and e-drive off-line test line continues to develop in the direction of full automation, high degree of integration and informatization, our pack battery storage production line will continue to improve the in-depth development capabilities, constantly adapt to the production needs of highly modular products, and provide our customers with full life-cycle solutions for the entire line.

Comparison Table of LEAD vs others

Item
LEAD New Storage System Turnkey Solution
Conventional Prismatic Line (Separately-supplied)
Whole Line Planning & Designing Capability

The process is overall considered, the manufacturing site is smoothly connected with high automation rate, fast ramp up, which needs less attention, to realize from Module to Pack, and finally container line.

“The layout of the whole line improves the seamless docking of the integrated design between the equipment and logistics”

Standardized design: the entire line of unified design standards, modular design, highly interchangeable institutions reduce the difficulty of commissioning and maintenance, while reducing unnecessary spare parts and maintenance costs. All equipment appearance, interior, alignment, layout and other standards are unified and neat as one.

Using equipment from multiple vendors requires customers to handle overall line planning and integration, leading to complex technical and commercial communications. This results in a long setup period, slow capacity ramp-up after production begins, and significant consumption of customer manpower and resources.

Outsourcing to multiple equipment manufacturers requires the customer to lead the collaboration. This creates difficulties in layout coordination and management, resulting in low efficiency in integration and response.

Due to designs from different manufacturers, standards vary, and components generally lack interchangeability. Additionally, there are inconsistencies in equipment appearance, interior design, wiring, and layout, resulting in a lack of uniformity.

Whole Line Efficiency

LEAD Energy Storage Container Intelligent Production Line is designed for a capacity of up to 20PPM, with a stabilized output of more than 18PPM.

The designed production capacity is 15 PPM (Pieces Per Minute), with a typical output of around 12 PPM.

Whole Line Comprehensive Availability

Average of more than 85%

The average utilization rate of multi-vendor assembly lines is around 70% to 75%.

Product First Time Yield

The product qualified rate of the whole line of Pilot can reach 99%.

The average utilization rate of multi-vendor assembly lines is approximately 88%.

WHERE INNOVATION MEETS QUALITY

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Production line requirements

Item

Prismatic CTP intelligent production line Overview

Cell Model

Cell: 133Ah-28300 Pack:2p112s

Compatibility

Cell: 300-500 20-50 100-300
Pack: 1800-2100 1300-1400 100-600

Process

Cell sorting, cell gluing, module testing, Pack box gluing, module box pressure shaping, busbar addressing and cleaning, busbar welding, Pack cover installation tightening, whole package airtightness testing, EOL testing and unloading

What we supply

Planning

19JPH line

Capacity Requirement by Customer

Single line 10 GWh

Benefit

Overall supplyment

The ability to design and plan a whole line and experience in   landing a whole line project

Flexciblity

LEAD’s highly intelligent whole line gives room for further intelligent upgrading

High performance

Whole line comprehensive availability over 75% on average